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An Effective Mixing for Lithium Ion Battery Slurries

Preparation of a good dispersion of micro- or nano-scaled powders and highly viscous polymer solutions has always been a problem for experimentalists. The uniformity of the dispersion, as assessed from its rheological behaviour, is strongly dependent on the sequence of mixing, solution preparation, mixing devices and operating conditions.

In lithium batteries, the electrodes are made up of multi-component mixtures. The key component in the cathode is an active material such as LiCoO2, LiNiO2, or a three-dimensional material such as LiNiMnCoO2. The three-dimensional active material usually gives a better battery performance and has been adopted in the production of lithium batteries for the automobile industry.

Both electrodes are normally prepared in the form of viscous slurries in order to facilitate the downstream coating operation. A thorough mixing of the slurries is critical for the coating and drying operations, which will eventually affect the performance and quality of the batteries. Therefore, a proper selection of mixing devices and mixing procedures for the electrode slurries is an essential first step towards the production of good quality batteries.

In the present study, a new three-dimensional mixing device was designed for electrode slurry mixing. The performance of the mixing device was examined initially by a flow visualization technique using clear solutions with a tracer. The effectiveness of mixing anode and cathode materials was then examined rheologically through shear viscosity and dynamic measurements. The resulting batteries fabricated from the slurries obtained with different mixers and mixing schemes were tested for their electrical performance.

Article by Tan Fan,et al,from National Tsing Hua University, Taiwan.



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