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Effect of Processing Methods on the Quality of Tomato Products

Lycopene is a major pigment in tomatoes that is largely responsible for the red color, and it has also important health properties. As a natural source of antioxidant, lycopene can prevent epithelial cancers and improve heart health, preventing heart attacks and strokes. Since tomatoes and related products are a major source of lycopene, it is very important to consider the source of carotenoids (lycopene) in the human diet. The tomato skin contains 72% - 92% of the lycopene that is found in the water insoluble fraction and in conventional hot-break processing, the majority of the outer tissues are discarded as waste. Then, improving the quality of tomato products as well as reducing the production cost will benefit greatly the tomato growers, processors, and the consumers.

In this study, the authors aimed to develop a novel processing technology to process whole tomatoes by a twin-screw continuous processor to provide high temperature with shear. They evaluated the quality of tomato paste and juice through their viscosity, color, flavor and nutritional value and four processing methods were selected, including conventional hot break, waring blender with steam, steam injection, and high temperature with shear (HTS) in a twin-screw continuous processor. The HTS method applied high temperature with shear mixer during hot-break tomato processing that improved the efficiency of the extraction process and the resultant tomato products possessed higher consistency, viscosity, and ly-copene content.  

This work showed that HTS method, utilizing whole tomatoes, produced a superior tomato product with a better color, higher viscosity, and improved bioactive properties. In short, this research has shown a novel processing technology, which yields a tomato product with high quality, better nutrient value, and longer shelf life. Future research will include optimization of the processing parameters and the secondary utilization of tomato skin and seeds for further processing, such as grinding them into a fine powder for addition into tomato products for increased consistency and nutritional value.

Article by Qin Xu, et al, from Purdue University, West Lafayette, IN, USA.

Full access: http://mrw.so/2C32uI
Image by Alan Piano, from Flickr-cc.

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